Complete Weaving Plant - Sulzer weaving looms, Benninger warping and sizing machine

SULZER weaving machines, type P7100, double width (working width 390 cm)

- 2 BENNINGER sectional warping machine
- 1 BENNINGER direct warping machine
- 1 BENNINGER ZELL sizing installation

- 1 SCHLAFHORST cone to cone winder with USTER Polymatic clearers, type 138 of 20 spindles

- LUWA air conditioning

SULZER P7100 LOOMS

SULZER PROJECTILE MACHINES with DOBBY 

6 machines type : P7100 B390 N4 SP D1 with 18 shafts and 18 heald frames, year 1989
Each machine is complete and equipped with :
390 cm width,4 prewinders type SULZER Staubli dobby type 2035
18 shafts and 18 heald frames type GROBAMEXTRA ALrefix FERvari of GROB Horgen

SULZER PROJECTILE MACHINES with TAPPET 

P7100 B 390 N1-1 EP D1 with 8 shafts and 8 heald frames,year '89
Each machine is complete and equipped with :
390 cm working width
2 weft mixers
Tappet motion
8 shafts and 8 heald frames type GROBAMEXTRA ALrefix FERvari of GROB Horgen
in addition : P7100 B 390 N1-1 EP D1 with 10 shafts and 10 heald frames, year 1989

Each machine is complete and equipped with :
390 cm width,2 prewinders type SULZER (weft mixer),Tappet motion with complete set of cams,10 shafts and 10 heald frames type GROBAMEXTRA ALrefix FERvari of GROB Horgen
4 machines type : P7100 B 390 N1-1 EP R D1 with 10 shafts and 10 heald frames (reinforced machines for heavy fabric), year 1989

SULZER PROJECTILE MACHINES with JACQUARD

 
P7100 S 190 N4 J D1 equipped with harness and STAUBLI CR620 Jacquard of 1344 hooks

Each machine is complete and equipped with :
190 cm width
4 prewinders type SULZER
4 machines type : P7100 B 390 N1-1 J D1 equipped with harness and Double STAUBLI CR620 Jacquard of 2 x 1344 hooks380 Volts, 50 Hz, 3 phases

4 Pins temples
1 weaving reed (densities available in the mill : from 7 teeth/cm until 23 teeth/cm)
Electronic Weft brake detection system, LOEPFE type SFW-L 
Heald wires specification : with eyelet of 1,8 mm (for coarse yarn) and 1,2 mm (for fine yarn)

SECTIONAL and DIRECT WARPERS

1 Sectional warping machine BENNINGER model SUPERTRONIC, type SC, year 1995
with parallel creel BENNINGER type BEN-CREEL GB-GZB, year 1995, of 640 positions (and 640 positions as inside reserve on the same creel). To produce warp beams for up to 190 cm width. Creel pitch : 27 cm width, 27 cm height for each position.
Can process cotton yarn as well as polyester, viscose and synthetics
Automatic yarn and warp tensioning device
Automatic descent of full beams and automatic rise of empty beams
Can produce beams of up to 800 mm diameter.

1 Sectional warping machine BENNINGER, type SC, year 1989
with parallel creel BENNINGER type GB-GZB of 640 positions, to produce warp beams for up to 190 cm width
Creel pitch : 27 cm width, 27 cm height for each position
Can process cotton yarn as well as polyester, viscose and synthetics
Automatic yarn and warp tensioning device
Automatic descent of full beams and automatic rise of empty beams
Can produce beams of up to 800 mm diameter.

1 Direct warping machine BENNINGER, type ZDA, year 1989
with V-creel BENNINGER type GE-GCF of 640 positions, to produce warp beams for up to 190 cm width
Creel pitch : 24 cm width, 27 cm height for each position
Automatic descent of full beams and automatic rise of empty beams
Can produce beams of up to 1000 mm diameter.

FULL SIZING INSTALLATION

1 Sizing machine BENNINGER ZELL, type XK Z4/4 U, year 1990
for sizing of cotton and polyester yarns
Max working width of 1800 mm in the warp beam creel as well as in the size box
Max working width of 2200 mm in the beaming head
Including :
1 warp beam creel model Z W B, sturdy construction, to receive 16 warp beams, equipped with pneumatic braking system
With the rolls necessary for a correct guiding of the warp yarns
Can host beams of up to 1000 mm diameter
1 unrolling system model S W A to receive sectional warp beam, equipped with pneumatic braking system
Can host beams of up to 1000 mm diameter

1 automatic tensioning system of the warp yarns, model Z R
1 high pressure size box, model X K L - ECOPRESS 5
working width : 1800 mm
rolls width : 1920 mm
direct and indirect heating system with automatic regulator
size circulation system
indication of squeezing pressure
1 automatic feeding of size from the size kitchen
Automatic Size kitchen
Drying section with 8 rolls:
1 dryer SYNCRO 4 (double rolls squeeze and double rolls deep)
1 dryer model Z T 4 
4 automatic temperature regulators and 1 ventilator 
Automatic regulation of the drawing force between the size box and the drying section
Automatic regulation of the squeezing pressure given the machine speed
Automatic regulation of the size box temperature.
1 beaming head model U B, working width max : 2200 mm between beam flasks, with Yarn tensioning system

1 AUTOMATIC DRAWING-IN MACHINE USTER DELTA including :
- Drawing-in machine DELTA-E-40, year 1989
- Computerized command with its printer
- Drawing-in Truck

1 AUTOMATIC KNOTTING MACHINE
USTER TOPMATIC type TPM210, year 1989
With knotting truck, type TPFC2-2020

1 SEMI-AUTOMATIC REED DRAWING-IN
USTER type WEA1, year 1989
With its truck (for a maximum reed with of 400 cm)

1 AUTOMATIC WINDER cone to cone, type SCHLAFHORST model 138 of 20 spindles
Usually used for after-dyeing re-winding of yarn
Constructed in 1989
USTER POLYMATIC yarn clearers
Knotting robot with air splicer.
Blowing device.

COMPLETE LUWA AIR CONDITIONING INSTALLATION FOR THE WEAVING ROOM

Relative humidity existing in weaving room : between 75% and 80%
Relative humidity existing in the preparation room : 65%
Air Ducts for cotton fly aspiration (fixed on the roof)
Two thermo hygrographs (one in the weaving room and one in the preparation room)
Air Ducts for cotton fly aspiration from the soil (below the weaving machine)

PATERNOSTER of German brand GENKINGER model K L
- For stocking up to 95 warp beams to get humidification (65% relative) of LUWA installation before the weaving room 
- Dimensions : 15,2 m length - 6 m width - 4,9 m height
- Each warp beam has max ? 800 mm, max weight 1000 Kg, and max width of 2130 mm.
- With 4 horizontal levels (4 passages)